YIS 200 - Yarn Inspection System

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PRODUCT OVERVIEW

Real-time insight into yarn quality means fewer defects, optimized production performance and faster decisions. Mounted directly in the production line, this advanced system combines high-resolution imaging with precise measurement to monitor filament yarn characteristics such as denier, diameter, evenness, interlace, broken filaments, and fluff. Results are presented instantly in both visual and numerical form, while powerful analysis tools support defect classification and localisation. Versatile, accurate, and easy to operate, YIS 200 is suitable for all types of filament yarn.

INSPECTION METHOD

The Yarn Inspection System YIS 200 generates online real time feedback about the most decisive characteristics of filament yarn. Monitored yarn properties include interlace, diameter and evenness. Detected defects include thin- and thick places, evenness, broken filaments, fluff and yarn breaks. The ultra-fast line scan camera scans the illuminated yarn online in different processes such as filament spinning, texturing, twisting, etc. The generated raw signals are evaluated by means of intelligent algorithms. Each time a defect e.g. broken filament, fluff, thin or thick place or a diameter change is detected, an image of the defect is generated. This allows for detailed analysis and troubleshooting. It also offers offline analysis based on stored real time data.

BENEFITS

  • Thorough analysis
    Monitored yarn characteristics and detected defects are reported in real time statistically and numerically together with the generated images. This enables detailed analysis and trouble shooting
  • Online or offline
    YIS 200 can be applied either online, directly in the production, or offline in combination with a powerful yarn take-off unit – PROMPT LAB.
  • Flexible application
    The application of YIS 200 is flexible and examples for use is for adjustment of installed online sensors, for process optimization as well as for research and development.

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