PROMPT OLR

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PRODUCT OVERVIEW

Electrical resistance and conductivity are key parameters in the production of conductive, antistatic, or coated filament yarns. The PROMPT OLR sensor enables real-time, online monitoring of these properties directly during production. By continuously capturing resistance fluctuations, the system helps manufacturers maintain consistent product performance, react promptly to deviations, and reduce waste. Its robust design ensures stable operation even under challenging production conditions, such as vibration or dust exposure. PROMPT OLR is suitable for integration into various production setups and supports both quality assurance and process optimization.

TEST METHOD

As the yarn passes through the PROMPT OLR sensor, electrical resistance is measured using conductivity-based technology. Instead of contact pins, conductive precision rollers ensure stable signal pick-up and gentle yarn handling. The sensor operates at a sampling rate of 1.6 kHz and supports yarn speeds from 5 to 200 m/min. Data is transmitted via CAN bus and Ethernet to a PC or PLC system, where it can be visualized and analyzed using PROMPT software.

BENEFITS

  • Real-time monitoring
    Continuous measurement of resistance and conductivity during production enables immediate feedback and early detection of quality deviations.
  • Gentle yarn handling
    Conductive precision rollers ensure reliable signal acquisition without damaging the yarn, even at high speeds.
  • Flexible integration
    PROMPT OLR can be adapted to various production environments and communicates via standard industrial interfaces (CAN bus, Ethernet, OPC UA).
  • Data-driven process control
    Live values and long-term statistics are available through the integrated SQL database, supporting detailed analysis and traceability.
  • Robust and reliable
    Designed for industrial conditions, the sensor operates reliably in environments with vibration, dust and fluctuating humidity.

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